My MIL came to visit a few weeks ago, and brought the kids some I spy bags she had made. Logan's was the coolest Thomas the Train flannel, and I asked here where she got it. She couldn't remember, but before she headed back to Florida, found some at Hobby Lobby for us. Logan was thrilled! My kids love fabric presents. They're well trained. He was even more excited when I unveiled the finished product!
Simplicity 2738 with the width, length, sleeve and armscye of Butterick 4222. The bottoms are Simplicity 2290. I'm much happier with the fit and he says they are comfortable, so I think we have a winner, at least until he grows again.